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Large Mexican Tier 1

April 20, 2017

Clients + Results

  • $400 MM Commercial Electric Motor Plant
  • $40B Global Electronics Co.
  • $1 B Office and Consumer Products Business
  • Wire Harness B.U.
  • Plastic Bottle B.U.
  • Rolling Mill Division
  • Japanese Automotive
  • Toyota North American Service Parts
  • Large Mexican Tier 1
  • General Aviation Manufacturer
  • $60 Million Forging Co.
  • Leading European Global Automobile Parts Supplier
  • Testimonials
Large Mexican Tier 1 (Mexico)
Business Case

NAFTA created need for global competitiveness
Non-competitive costs, quality > no new business
Major restructuring weakened capabilities; C.S. crisis

Actions

Implemented model line in Mexican transmission plant

Results
BeforeMetricAfter
78.1 % On-time delivery 84.4 %
15.7k PPMQuality 13.8k PPM (+12%)
$117.5% Budget Attainment $92.6% (under budget)
Summary

Implemented a total system to manage four component plants and one assembly plant
Active “learn by doing” to upgrade capabilities

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