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Leading European Global Automobile Parts Supplier

April 20, 2017

Clients + Results

  • $400 MM Commercial Electric Motor Plant
  • $40B Global Electronics Co.
  • $1 B Office and Consumer Products Business
  • Wire Harness B.U.
  • Plastic Bottle B.U.
  • Rolling Mill Division
  • Japanese Automotive
  • Toyota North American Service Parts
  • Large Mexican Tier 1
  • General Aviation Manufacturer
  • $60 Million Forging Co.
  • Leading European Global Automobile Parts Supplier
  • Testimonials
Leading European Global Automobile Parts Supplier - Initiated with Pilot Project in largest Mexican Plant
Business Case
  • Rapid 50% rise in Euro destroyed N.A. price competitiveness
  • Need to reduce purchased parts costs and develop local suppliers (lacked internal
Actions
  • Developed & demonstrated supplier assessment program
  • Lead implementation at suppliers to N.A. plants
Results
MetricBeforeAfterTotal Savings
Purchasing cost$99.8 M$94.1 M (-$5.7 M)Purchase Cost $7.9 MM
Related Internal Costs(-$2.2 M)Purchase Cost $7.9 MM
Inventory cash-Suppliers(-$3.0 M)Inventory Reduction $6.0 MM
Inventory cash-Internal(-$3.0 M)Total Cost Savings $13.9 MM
Summary
  • Transferred knowledge + process to continue on their own.
  • Supported client in deploying to three other North American plants, and assisting in documentation and training to successfully deploy model and methodology for dramatic ROI from pilot project.

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